We offer custom production of drawing aluminum profiles tailored to the specific requirements of our customers. Our manufacturing capabilities allow us to produce drawing profiles using various deformable alloys, based on the customer's request.
- The profile can have a maximum diameter of up to 200 mm and a width of up to 240 mm.
- The weight of the profile per linear meter can reach up to 9 kg.
- The length of the drawing aluminum profile can range from 2.0 to 8.0 meters.
- We can provide cutting services according to the customer's specifications.
The manufacturing process of pressing tools involves several crucial stages. It begins with cutting a suitable-sized billet from the corresponding grade of rolled steel, adhering to the dimensions specified in the size table. The workpiece is then forged and tempered to achieve the desired size and shape. Precision machining steps such as turning, grinding, marking, and drilling are carried out on the forged workpieces. Ultrasonic inspection is conducted to detect any internal defects or cracks.
Matrices, on the other hand, undergo hardening, grinding, and electroerosion treatment. Finishing operations are performed before the matrices are subjected to the nitriding process. The effectiveness of nitriding reinforcement depends on factors such as steel composition and precise control of the chemical-thermal treatment parameters. The resulting diffusion layer's phase composition, structure, adhesion strength, and resistance to forces and thermal influences are critical considerations.
Overall, the production process for pressing tools combines cutting, forging, precision machining, inspection, and specific treatments to ensure the tools' quality and performance.Scope of application:
Our drawing aluminum profile finds a wide range of applications across various industries. It is suitable for ventilated facades, heating radiators, sliding furniture, translucent structures, office partitions, LED devices, machine tools, heat exchange systems, electronics, conveyors, exhibition and trade equipment, tent complexes, refrigeration equipment, transport engineering, ventilation systems, furniture manufacturing for medical and industrial sectors, interior and construction work, outdoor advertising, and much more.
The manufacturing process incorporates advanced technologies and equipment. We utilize adjustment sections and matrix tools from renowned manufacturers, all carefully calibrated by our highly skilled specialists. Cleaning of the matrices is carried out using etching baths, while sandblasting and catalytic gas nitriding techniques are employed to enhance product thickness and durability.
Our press section is equipped with automated lines featuring hydraulic presses ranging from 100 to 2800 tons of force. To ensure stable properties, comprehensive temperature control is achieved using optical pyrometers, and all measurement data is stored in the computer. Shot blasting is performed automatically with stainless shot, resulting in a matte surface finish without extrusion strips.
For anodizing, our facility can handle objects up to 7.5 meters in length. Additionally, thin PVC is used to decorate the wrapper area. The production process concludes with meticulous packaging, utilizing pallets to simplify unloading, warehousing, and loading of products, ensuring their safety during transportation.Our products cater to the needs of two specific groups:
– Enterprises involved in the production and sale of aluminum profiles, equipped with their own press production facilities.
– Enterprises engaged in the sale of aluminum profiles, but lacking in-house press capabilities, who rely on outsourcing for their production requirements.
Matrix tooling in our company is changed regularly to maintain quality and performance. For aluminum furniture profiles, it is replaced after 10 tons of extrusion, and for aluminum edges, it is replaced every fourth ton.
Aluminum profiles are produced using specialized matrices made of high-quality steel. These matrices, which can be flat or disc-shaped, are carefully designed to create the desired shape and cross-section of the aluminum profile. The quality of the matrix is crucial in ensuring the compliance of the final profile with the required specifications.
Our company relies on renowned industry leaders to manufacture our matrices, ensuring their precision and reliability. These matrices are assembled with various structural elements such as holes, grooves, and dividers, allowing us to achieve the desired shape and functionality of the pressed profile.
There are two main types of matrices used for producing aluminum profiles: hollow profiles, which contain one or more internal hollow spaces in their cross-section, and solid profiles, which have no internal hollow space.
The design of the matrices is carried out by experienced specialists with advanced technical knowledge. Specialized software is utilized to simulate the pressing process, ensuring optimal results and precision in the manufacturing of the aluminum profiles.Our matrix design offers several key benefits:
- Optimal pressing parameters: Ensuring the right temperature, pressing speed, and other parameters for extrusion.
- Uniform aluminum flow: Preventing uneven distribution through the matrix's belts and channels.
- Minimal adjustment requirements: Reducing the need for extensive matrix adjustments before testing.
- Increased lifespan: Enhancing the longevity and durability of the matrix. These advantages result in efficient and reliable production of high-quality aluminum profiles.
At Technohome, we provide comprehensive support to our customers in the production of aluminum profiles. In addition to manufacturing the matrices according to the customer's drawings, we offer valuable recommendations for improving the cross-section design, reducing asymmetry, and optimizing wall thickness ratios. Our matrix cost includes design, production, adjustment, crimping (with a provided sample), and warranty service.
With our expertise and commitment, we accompany the entire process from concept to the final product. We have the capability to bring your visions for aluminum profiles to life.